Using a vinyl with a thicker release liner helps prevent curling and improves feeding accuracy—but it can make die-cutting a bit tricky. Thicker liners add resistance and make it harder to achieve clean, precise cuts. But with a few simple adjustments, you can get perfect cuts every time.
Here are 3 tips to improve your die-cutting results when working with thicker liners:
1. Optimize Blade Pressure and Depth
- Increase Cutting Pressure: Thicker liners require more force. Gradually raise your machine’s cutting pressure until the blade cleanly cuts through both the vinyl and liner.
- Fine-tune Blade Depth: Set the blade deep enough to cut through the vinyl and liner—but not so deep that it cuts into the cutting mat or backing. A test cut is your best friend here.
Pro Tip: Start with small adjustments and work your way up to avoid overcutting.
2. Use the Right Blade (And Keep It Sharp!)
- Switch to a Fresh Blade: Dull blades drag and tear the material—especially with added thickness. Replace your blade regularly for best results.
- Try a 60° Blade: Compared to the standard 45°, a 60-degree blade has a sharper angle, which makes it better suited for thick or detailed cuts.
3. Adjust Cutting Speed
- Slow It Down: Slower speeds help maintain consistent blade pressure, which leads to cleaner cuts and fewer mistakes.
- Experiment with Speed Settings: Every machine is different. Some work best at moderate speeds, so try a few test runs to find the sweet spot.
Troubleshooting Quick Checklist
- Are your cuts not going through? → Increase pressure slightly.
- Are you overcutting the liner? → Reduce blade depth.
- Getting jagged edges? → Replace your blade and reduce speed.